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The highly capable closed-cell foam named expanded Polypropylene is one of the most versatile foams in the rubber and plastic industry. The resistance levels of EPP foam against abrasion, impact, shock, heat, water and chemicals are exceptional and unmatched. However, what makes EPP foam special is the 100% recyclability feature which makes this foam completely natural friendly. The process of making EPP foam is not so simple with two phases of molding one for transformation and the other for finalization of the product.
Low Tensile Strength, Minimum Years of Efficiency, Low Elongation Rate, Complex Manufacturing Process
Fully Recyclable, Extremely Resistant against impact, resiliency against heat, water and chemicals, compatibility
Packaging, Furniture, Automotive Interiors, Insulation and Isolation, Green Products
Bearing the complexity of the manufacturing process, it demands both elite staff with technical knowledge also specialized and customized equipment. The primary step is the combination of Polypropylene resin with other ingredients. The procedure must be under full-time supervision. The final extruded pellets are expanded to foam a constant shaped bead. Beads are then re-injected into molds made of multi-cavity aluminum. The key of making high quality EPP foam is the equipment used and controlling the procedure all the time.
There are many grades with different densities of EPP foam which starts from low-density profiles with applications in furniture and flexibility required areas to high-density profiles that are known for their resistance and endurance.
One of the most unique characteristics of EPP foam is insulation and acoustical feature. EPP foam can be made into cylinders and in the final molding part air be added in between to prevent any thermal or vocal energy transfers.
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EPP Foam Comparison and Application:
The main comparison with other foam supplies is the recyclability feature which most of the foam products do not possess. Not to mention the resistance rates that are higher than other foam products.
Most effective applications and Implementations of EPP foam:
EPP foam is the latest discovered foam product with the green environment considerations.
EBB foam Benefits:
EPP foam is known for its practicality in the foam industry
Resiliency Against Water or Chemicals
Cost-Effectiveness
Lightweight
Fully Recyclable
Durability
Flexibility
Like every product, EPP foam also carries some disadvantages:
The tensile strength of this product is low and it will be easily torn. Difficult manufacturing procedure influences the quality of the product where a proper workforce and equipment is not being implemented.
The highly capable closed-cell foam named expanded Polypropylene is one of the most versatile foams in the rubber and plastic industry. The resistance levels of EPP foam against abrasion, impact, shock, heat, water and chemicals are exceptional and unmatched. However, what makes EPP foam special is the 100% recyclability feature which makes this foam completely natural friendly. The process of making EPP foam is not so simple with two phases of molding one for transformation and the other for finalization of the product.
Resiliency Against Water or Chemicals
Cost-Effectiveness
Lightweight
Fully Recyclable
Durability
Flexibility
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